SMART MANUFACTURING SOLUTION
Smarter Manufacturing with EXC-MES
Improve visibility, traceability, and production efficiency in real time
CHALLENGE
Is Your Manufacturing Site Facing These Challenges?
Traditional management approaches are no longer sufficient for today’s fast-changing manufacturing environments.
Production Visibility
Fragmented production data limits real-time visibility
Quality Traceability
Scattered quality data slows issue analysis and continuous improvement
Paper-Based Operations
Paper-based workflows increase errors and limit traceability
Experience-Based Management
Without real-time data, process optimization depends heavily on experience
Data Silos
Data silos reduce visibility and collaboration across departments
SOLUTION
Build a Scalable Smart Manufacturing System with Modular Architecture
EXC-MES features a flexible modular architecture that allows manufacturers to adopt digitalization step by step based on operational needs, production scale, and future expansion plans.
Core Modules
Core capabilities that support efficient and connected manufacturing operations
Master Data
Centralize equipment, personnel, and process master data
WIP Management
Track production status and improve traceability
Data Exchange
Improve cross-system data synchronization
Reports & Dashboards
Visualize production and quality trends in real time
Extended Modules
Extend MES capabilities to support advanced manufacturing requirements
Quality Management
Improve quality traceability and exception management
Maintenance Management
Improve equipment reliability
Alarm Management
Enable faster response to production abnormalities
Material Management
Improve material traceability and visibility
Real-Time Dispatching
Optimize production scheduling and resource allocation
Recipes &
Parameters
Strengthen recipe and parameter control
Generative AI
Enhance issue analysis and decision-making
Machine Learning
Support predictive analysis and process optimization
Carbon &
ESG
Support ESG management and carbon traceability
USE CASE
Improve Production Visibility
Production data is often recorded manually and updated to ERP afterward, causing delays and limiting real-time visibility into shop floor operations.
EXC-MES Solution
EXC-MES integrates production and equipment data in real time, enabling managers to monitor production status, track abnormalities, and improve operational visibility.
Key Benefits
・Faster response
・Real-time production visibility
・Centralized dashboard management
Real-Time Visibility | Exception Tracking | Dashboard Management
Production Visibility
Material Traceability
Manual material tracking and verification processes can cause material mix-ups and reduce production visibility.
EXC-MES Solution
EXC-MES connects material lot tracking, verification records, and production history to improve traceability and reduce operational risks.
Lot Traceability | Material Verification | Production History
Real-Time Quality Monitoring
Lack of Real-Time Quality Visibility
Quality data is often scattered across paper records, Excel files, or manual logs, making it difficult to identify issues quickly and trace quality history.
EXC-MES Solution
EXC-MES integrates quality inspection, SPC management, and abnormal alerts to improve real-time visibility and establish a traceable quality management process.
Key Benefits
Quality Visibility | Defect Tracking | SPC Management
01. Real-Time Alerts
Enable faster response to quality issues
03. SPC Management
Monitor SPC trends and variations
02. Defect Traceability
Track defect history and root causes
04. Quality Dashboards
Visualize quality metrics and trends
01. Tool Assignment
Link tools with products and production orders
03. Tool Traceability
Track tool usage and maintenance history
02. Maintenance Alerts
Automated maintenance reminders
04. Tool Status Tracking
Monitor tool
status and usage
Tool & Maintenance Management
Lack of Standardized Tool Management
Manual tool management and maintenance tracking can lead to misuse, delayed maintenance, and equipment-related quality risks.
EXC-MES Solution
EXC-MES standardizes tool usage and maintenance tracking to improve equipment stability and reduce operational risks.
Key Benefits
Tool Tracking | Maintenance History | Equipment Stability
Digital Work Instruction Management
Inconsistent Shop Floor Operations
Paper-based SOPs are difficult to maintain and update, leading to inconsistent training and operational quality.
EXC-MES Solution
EXC-MES provides digital SOP and work instruction management to improve training efficiency and standardize operations.
Key Benefits
Digital SOP | Standardized Operations | Training Support
01. Auto SOP Display
Display SOPs by work order or station
03. Multi-Format SOP Support
Support Word, PDF,
image, and video work instructions
02. Multilingual Support
Support multilingual work instructions and training
04. Document Control
Centralize SOP and work instruction management
01. Recipe Control
Centralize recipe management and reduce version confusion
03. Change Traceability
Track recipe and parameter change history
02. Auto Parameter Setup
Automatically apply process parameters to equipment
04. Process Optimization
Improve production stability and quality
Recipe & Parameter Management
Inconsistent Process Parameter Control
Different parameter and recipe settings across equipment and operators can lead to quality variation and unstable production conditions.
EXC-MES Solution
EXC-MES centralizes recipe and process parameter management to standardize production conditions and improve traceability.
Key Benefits
Recipe Control | Parameter Management | Change Traceability
Real-Time Production Coordination
Limited Production Scheduling Visibility
When multiple production orders share production lines or equipment, operators may struggle to track priorities and production status in real time, causing delays and lower efficiency.
EXC-MES Solution
EXC-MES enables real-time scheduling and dispatch management to improve production visibility and shop floor efficiency.
Key Benefits
Dispatch | Scheduling | Production Visibility
01. Priority Scheduling
Adjust priorities by due date and capacity
03. Production Tracking
Visualize production progress through real-time dashboards
02. Dispatch Control
Monitor equipment and production order status in real time
04. Equipment Utilization
Monitor equipment utilization in real time
INSIGHT
Smart Manufacturing Insights
Explore key topics in digital transformation, MES, and smart factory planning to accelerate manufacturing innovation.
How AI Agents Transform Manufacturing
Learn how AI Agents integrate with MES and manufacturing data to improve abnormality analysis, production decision-making, and shop floor responsiveness.
Planning Your Smart Manufacturing Transformation
From production workflows and data integration to MES planning, discover the essential steps for building a smart manufacturing roadmap.
Improving Traceability with MES
Discover how MES improves material, process, and quality traceability to support faster root-cause analysis and regulatory compliance.
WEBINAR
MES Fundamentals Webinar
Explore MES fundamentals, production visibility, and smart manufacturing best practices through this Mandarin webinar.
- MES Introduction
- Smart Factory Planning
- Manufacturing Visibility